Fired Heater Simulation & Modelling


Asset Management System

Optimize Energy Consumption

Maximise Safety, Reliability & Profits every moment

Continuous Support & Advice from our Experts

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  Fully Customisable    |    Remote Monitoring    |    Operator Training Simulator (with built-in Lessons & Exam)   |   Auto HAZOP


Heater Digital Twin System

- Match your current DCS Control Room HMI Display  

- Improve Heater Efficiency and Safety 

- Hazard Scenario Practical Tests

- Simulate Real-life scenarios

- Assess Operator Responses

Rapid Knowledge Transfer & Practice


Operator Training Simulator

Our 'Digital Twin' approach empowers you with very specific and relevant for the heaters on your site.

Built-In Lesson Demo Example

Pratical Tests

We'll tailor the program to match your specifc control room HMI Display, keeping training effective, relevant and specific to your heater.

Set KPIs, create your own scenarios and measure Operator skills level, to maimise the safety, reliability and efficiency.  

Operational Management


Using a 'Digital Twin' of your heater, our HeaterAMS+ can automatically perform rigorous simulations, track performance, identify safety concerns and inefficiencies in your current operation. Our overall mission is to improve heater safety and operational performance, whilst providing your Operators and Engineers with the most powerful tools to perform their duties.

Alarm Management

- Maximum clarity for Operators at all times

- Alarms shown with the correct action required

- Alarm and Trip points to match your existing settings

HAZOP Analysis

- Reduce Likelihood of Major Incidents

- Improve efficiency of HAZOP meetings

- Improve visibility of Safety Integrity

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Our Services

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Our HeaterAMS+ also includes professional support and advisory services from our panel of Heater Experts. 

Operational benefits

  • Achieve your operation targets with concise and relevant recommendations based on live data from your DCS


  • Reduce downtime and avoidable trips with our Alarm Surveillance Tool, giving you specific guidance on how to bring the heater back into a safe operation and prevent escalation of hazards.


  • Get advice and confirmation on your current practices from our Heater Experts, who can view the exact state of your heater and give you the best guidance faster than ever before.

Business benefits

  • Maximise profits by optimizing your heater and increasing reliability.


  • Improve Safety and Reduce Downtime with our automated alarm management and advisory service. Minimize risk by partnering with the leaders – Topsoe in process design, catalysis and technical services, and Honeywell in Connected Plant technology.
  • Reduce Risk of Operation with our Operator Training Simulator module, to build and develop the skills, knowledge and understanding of your Operators.