Fired Heater Performance & Risk Assurance
Greater Visibility. Better Decisions. Stronger Performance.
See beyond routine DCS readings. HEATASSURE™ uses periodic engineering reviews and Digital Twin-assisted analysis to reveal performance changes, operating constraints and developing risks.
Act earlier. Maintain reliability. Protect asset life.
OPERATION
VISIBILITY
PERFORMANCE
COMPLIANCE
LIFE
See Beyond the Instruments.
A heater can keep running while efficiency falls or operating margins narrow. Routine readings may not reveal the full risk. We compare operating cases with the heater model to expose significant deviations.
Our engineers explain what the findings mean and where action is needed. You get clear priorities for operation and maintenance — not just another set of numbers.
Technical partner for your engineers and operators
Periodic Reviews. Actionable Insight.
At agreed intervals, we assess performance and risk, explain significant findings and recommend practical next steps.
Understand the Risks Behind the Readings.
We assess tube temperatures, coking potential, firing, draft and operating limits. Where supported by the scope and data, we also consider relevant API 560 and API 530 requirements.
Clear Reviews. Expert Answers. Practical Action.
- ✓ Periodic engineer-prepared performance and risk assessment reports
- ✓ Review of efficiency, firing, excess air, draft and operating performance
- ✓ Assessment of tube temperature, coking and integrity-related concerns
- ✓ Comparison with design intent and relevant technical limits
- ✓ Client-requested DCS operating-case and scenario reviews
- ✓ Clear findings, recommended actions and specialist engineering support
Assessment frequency, review depth and support arrangements are agreed for each heater.
An Engineering Co-Pilot for the Long Run.
Operating conditions change. So does heater performance. HEATASSURE™ keeps the engineering picture current through scheduled assessments and agreed case reviews.
We build continuity around your heater. Track meaningful changes. Investigate concerns. Keep design intent and operating limits in view. Our engineers remain available within the agreed support scope.
Establish the operating baseline
Establish the baseline: design intent, operating data, critical limits and performance objectives.
Deliver periodic engineering reports
Review performance and risk at agreed intervals. Flag deviations and recommend action.
Review operating cases on request
Submit a new operating case or question. We assess it within the agreed support scope.
Support practical improvement
Interpret changes. Prioritise action. Keep engineering knowledge current.
Better Visibility. More Confident Decisions.
Know the limits.
See where performance is changing. Make informed and proactive decisions about firing, throughput and maintenance.
HEATASSURE™ links periodic analysis with practical advice to support safety, productivity, reliability and asset life.
What Might Your Heater Be Hiding?
Remove blind spots in heater performance and risk.
Talk to HeaterSIM about periodic Performance & Risk Assurance for your facility.
Discuss your fired heater challenge
Talk to Our Engineering Team
From immediate operational problems to new designs and long-term assurance, we can help establish a practical engineering response.